Quick Easy Code K4 SMT Error Prevention Material Management System

What is the SMT error prevention material management system?

The SMT error prevention management system is the application of barcode technology, intelligent terminals, and data transmission technology to the management of SMT lines and various stages of SMT production. It collects real-time data from SMT line edge warehouse material entry and exit, SMT production line material requisition, loading, PCB loading, SMT placement, AOI inspection, SMT defective product maintenance, etc. It accurately reflects the current situation of materials and SMT semi-finished products in real time, tracks and monitors the flow of materials throughout the process, timely feedbacks material usage, and tracks the quality of SMT semi-finished products, effectively reducing the error rate of SMT loading while reducing material search time and improving the production efficiency of the factory.

SMT error prevention management should start from the following aspects:

1) Timely error prevention: able to change the feeding table in a timely manner when changing models; Can prompt error prevention in a timely manner during material renewal.

2) Compulsory error prevention: Production is not allowed to continue until error prevention is completed; Production stopped due to feeding error.

3) Location recognition: able to identify the machine position where the feeder is placed; Can identify the feeder position of the material on the tray.

4) Warning function: Sound and light alarm, timely reminder.

Introduction to the functions of SMT error prevention material management system:

1. Strong error prevention ability

Provide sound and light warnings for incorrect materials during loading, receiving, and changing processes. Once the materials are used incorrectly, the system will immediately sound an alarm and prohibit further material usage operations.

2. Strict production control

The material preparation and loading process is strictly controlled and fully recorded, making it easy to find the manufacturer of the materials used in the order, Lot No, Date Code， Specifications, as well as detailed information on the loading personnel, loading time, material replacement time, and so on.

3. Diversified traceability

Provide rich report query functions, such as BOM, PCBA material usage records, loading records, wrong material records, production records, material call dashboards, etc., to meet different production needs.

4. Improve efficiency and save costs

Completely abandoning paper station tables, operators do not need a material loading table, and can quickly and accurately prepare and load materials according to system prompts, making training new employees simple, minimizing manual operations, and improving operational efficiency.

5. Highly adaptable

This system can be used for any manufacturer, any series, or model of SMT and Al equipment, and can be connected and shared with MES, ERP, and other systems for data integration. At the same time, customized development can be carried out according to different customers to meet their requirements.

Quick code SMT error prevention function:

1. User management function:

Add an employee login account and set user permissions for that account,

2. Equipment numbering function:

Create corresponding device numbers for the designated SMT machine equipment, making it more accurate and convenient to search for data.

3. Station material table function:

This module is mainly used to import the corresponding material table. You can select the corresponding SMT machine equipment to import the material table, and create or enter the corresponding work order number for the material table. You can also manually import or delete individual station materials.

4. Scan Record

Used to record the station materials that have been scanned and loaded, and can select rows to search for corresponding work orders and station materials. The record can also be exported, deleted, and other functions.

5. Sequential scanning function

When scanning the corresponding work order number of the SMT machine, it can be scanned in the order of the work order number station position. If scanning has been performed or skipped, an error message will be processed. When the scanning of the station is completed, the next station to be scanned can be visually seen on the screen.

6. Station search function

When the materials are in chaos and you don't know which station they should go to, you can directly scan the materials to know the corresponding station.

7. Real time data upload&all upload function

The Android mobile terminal version of the Quick Easy Code SMT error prevention system has added all optional upload functions in addition to the original real-time data upload function. Without selecting real-time upload, the scanned data will not be uploaded to the PC end. After scanning, you can directly click "Upload All" to upload all scanned data to the PC end.